You guyyyyyys! I cannot tell you how excited I am to share my latest project with you! It has definitely been the most challenging (but favorite!) build yet!
Okay, so let me give you a quick rundown before we jump with both feet in: in case you missed it, here’s part 1 and part 2 of the Bar Cabinet Brainstorm.
So, where we left off last, the Hubs asked me to build him a place for his scotch decanters and I was lusting over this Restoration Hardware Printmaker’s Sideboard:
But instead of a bunch of shallow drawers, I wanted it to work as a bar by having some faux-front drawer face cabinet space (hey, that rhymed!) included, like this:
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But sadly, I am not a plan-maker. I’m just an idea girl in desperate need of Ana White’s expertise and guidance. So I called on my sweet friend and she came to my rescue with these amazing plans! Be sure to pop over to Ana’s site – you can get the free plans to make your own Restoration Hardware knockoff Printmakers Sideboard! Pretty awesome, right?!
Okay, so I know I’ve been talking up the Kreg Jig with each build I do, but I really couldn’t have built this without it. It’s definitely been one of the best tool investments I’ve made. I used wood glue on all my joints and hid all the screws with the pocket holes. First, I built the front and back frames out of inexpensive 2×2 furring strips. I was at the lumber store for several hours (yes, hours!) sorting through the pile because it’s imperative to use the straightest boards possible.
Then I built the doors out of alternating 1x2s and 1x3s:
Then I quickly did a dry fit just to see how things would come together:
Then I joined the front and back frames with more 2x2s:
I used PureBond birch plywood for the bottom and side panels. Home Depot sells the PureBond brand. I was really excited about this product because unlike most plywood, PureBond plywood is environmentally friendly in that they use a soy-based, non-toxic adhesive to bind the real-wood layers together, whereas other plywood products, like particleboard or MDF, contain urea-formaldehyde in the glue which off-gas toxic carcinogens. Yikes! Since this piece will be living in our home for many years to come, I want to limit those hazardous materials as much as possible and provide the healthiest options for my family.
I installed the bottom panel by turning the whole piece on its side and zipping in the screws into the pre-drilled pocket holes. I’ve discovered it’s easiest to drill downwards and use gravity to my advantage.
Here are the bottom and side panels attached to the frame:
The top 3 drawers are real drawers, so I attached some 1×2 boards to support the drawer slides:
Then I built the drawers, putting the pocket holes on the outside because they would be hidden by the drawer faces.
Building a piece with drawers was challenging, to say the least. This was my first rodeo working with drawers and drawer slides and there were more than a few foot-stomping moments, I’ll admit. Here’s the most important thing about building drawers: make sure you check that they are SQUARE! If they’re not square, you’ll run into problems later (wonky drawers that don’t fit, align onto the drawer slides, or slide in and out smoothly). And even if your drawers are square, you still may have problems if the space you’re putting them in isn’t square. Needless to say, even after my meticulous measuring, cutting, and building, my drawers were still a little frustrating to deal with. Also, you may want to deviate from the plan and measure the drawer space and build accordingly, just to be sure they’ll fit. Each of my drawers fits a specific space, as in, I can only put the middle drawer in the middle space. One more thing worth mentioning: SHIMS! Pick up a package of shims (they’re really inexpensive) because they are the stuff of carpentry magic! I used shims on 2 of my 3 drawers to square them up and make them slide smoothly.
Holy moly, the drawers are in! And they actually work! Hallelujah!
I had the lumber guys rip my plywood for me, but their measurements weren’t exactly accurate, so I was left with a board that didn’t fit on the top correctly. So, instead of purchasing another piece of plywood and making the same mistake, I bought this ready-cut solid wood panel:
Here she is: ready to be sanded and stained! By the way, I just laid the top on for the photo op (it’s not screwed in yet). I won’t attach it to the rest of the piece until the doors are on and everything is stained. It just makes for easier access (that’s what she said).
After filling the visible pocket holes with wood filler, I sanded the entire piece with 60 grit sandpaper, then followed up with a finer, 320 grit sandpaper. I vacuumed up the sawdust then wiped everything down with a damp rag. I chose Rustoleum Ultimate Wood Stain in Early American because it dries in an hour! I applied the stain with a foam brush, working in sections, wiping off the excess with a clean rag after about 2-3 minutes.
Aren’t these drawer pulls cool? I love their rustic, industrial look. I got them from this seller on Amazon for $2.25 each! I’ve seen them sold elsewhere for much more, so I was psyched to have snagged such a deal! I lined up each drawer pull perfectly using a chalk line reel.
It was much easier to stain each piece separately, before I assembled everything because that meant I wouldn’t have to contort my body in unnatural ways to get every nook and cranny stained evenly. Good thing, too, because you do not want to see a 9-month pregnant lady in such compromising positions. Take my word for it: it ain’t pretty.
After the stain was dry and I applied 3 coats of satin polyurethane, it was finally time to put it all together! The Hubs helped me attach the doors because it takes 2 sets of hands to hold the door and drill the hinges in place. Then, we screwed the tabletop onto the frame. So fun! It’s all coming together!
After letting it air out in the garage for about a week, we brought her inside. And here she is: all finished and ready to serve!
I’m in la-la-la-love (oh, yeah, and the Hubs is happy too)!
I also installed some shelving, a hanging stemware rack, and built a wine grid for the insides, so I’ll be back to share those details with you soon. Until then, you can download the free plans for this knockoff Restoration Hardware sideboard at Ana’s site. Thank you so much, Ana!
Mail kur says
collection ever since she laid on eyes on the sideboard designed by Ana White and built by Jen Woodhouse. Then Cara came across the side table and knew she had to build it. And not only did Cara build it
Do you have any pictures of how the inside turned out? i LOVE it!!!
Hi. Will I need a 10” or 8” table saw for this project? Thank you.